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YEAR 2004 CE
GENERAL FEATURES:
Base structure made of high rigidity tubular steel to guarantee an excellent support for the operating units and the feed Control panel on presser infeed
PANEL MOVEMENT SYSTEM:
- feed track made of pads coated with high friction rubber fixed on an industrial chain.
The track runs on two cylindrical guideways (in ground and hardened steel), one round and one flat, to ensure straightness of movement and resistance to side loads - top steel presser fixed on two solid columns complete with two rows of rubber coated wheels
- manual adjustment of top presser with automatic positioning of the operating groups according to the panel thickness - mechanical digital indicator of the selected panel thickness
The machine is complete with:
- INVERTER
- infeed and outfeed emergency pushbuttons
- centralized dust extraction
- support rollers which can be extended according to the panel dimensions
- safety protection of the edge loading area and safety enclosure of the groups
- padlockable main switch and overload motor protection
The operating groups installed in the different compositions are indicated in the attached schemes
OPERATING GROUPS
GLUE POT UNIT EDGE, LOADING AND PRESSURE SYSTEM:
quick heating glue pot (for hot-melt glue) internally teflon-coated to allow an easy and quick glue replacement
- heated glue spreading roller
- digital thermostat to control the temperature of the applied glue
- device for the automatic recovery of unused glue
- shear device for rolled edges with maximum thickness of 3 mm
- 1+2 edge pressure rollers with pneumatic independent adjustment. The first
roller is powered and with clutch unit, the second and the third have counterposed conicity to guarantee a perfect adhesion to the applied edge
- automatic edge loading system for strips and rolled edges
- It includes coil holder plate with 520 mm diameter for A, C, T-C
compositions; 750 mm diameter for E,F,R, T-E, T-ER compositions
- automatic lowering of the glue pot temperature after a temporary non-use of the machine
- pressure rollers adjustment outside the safety cabinet
END CUTTING UNIT with two independent high frequency motors for the
trimming of the front and rear exceeding edge.
Tiltable motors with manual adjustment from 0 to 15 degrees without utilizing any type of spanners. It can process also post/soft formed panels.
High precision and reliability of end cutting unit thanks to the sliding of the two motors on PRISMATIC GUIDEWAYS WITH PRELOADED RECIRCULATING BALLBEARINGS.
Each operating motor is equipped with copying device for an accurate positioning of cutters with reference to the cutting point.
Pair of cutters included
IN-LINE TRIMMING UNIT built as first trimmer on "C", "F" and T-C compositions.
It is equipped with two independent not tiltable high frequency motors mounted on a support and strongly fixed to the unit base frame to carry out the
trimming of the top and bottom exceeding edge.
Maximum working precision thanks to the vertical sliding of motors on hardened and grounded bars with recirculation ball bushings.
Each motor is equipped only with the vertical rotating copying pad for an accurate positioning of tools with reference to the trimming.
The unit is equipped with brazewelded straight cutters.
TILTABLE TRIMMING UNIT
Manually tilting between 0 and 10°.
It is equipped with two independent high frequency motors mounted on a support and strongly fixed to the unit base frame to carry out the
trimming of the top and bottom exceeding edge.
Vertical and horizontal sliding of motors on hardened and grounded bars with recirculation ball bushings.
Each motor is equipped with vertical rotating copying devices and frontal copying pads with ground and chromed "half-moon" contact surface, for an accurate positioning of tools with reference to the trimming.
Two working positions with manual adjustment and revolver with 4 stops
The unit is complete with brazewelded straight or radial cutters depending on the chosen composition
EDGE SCRAPING UNIT for the finishing of 3 mm PVC/ABS edges.
It assures an excellent vibrations free finish thanks to its high rigidity structure.
High working precision thanks to the front copying pads (with chromium plated surfaces) and rotating vertical pads which assure an accurate positioning of the knives in relation to the cutting point. The unit is complete with 2 mechanical digital readouts and 2 nonius to make easier the adjustment of the front copying pads and cutters.
Pair of knives included (R=3mm)
BRUSHING UNIT with two independent motors for the cleaning and polishing of the edge:
- tiltable motors to optimize the cleaning/polishing action
TECHNICAL FEATURES:
- working height during trimming 8-55 mm
during rounding (R and T-ER comp.) 10-45 mm
- thickness for edges in strips 0,4-5 mm
- thickness for rolled edges 0,4-3 mm
- max. exceeding material to the panel thickness 4 (2+2)
- min.edge length with 3 mm rolled edges 250mm
- minim. PANEL width with rolled edges 65mm
- minim. PANEL length with rolled edges 140mm
(minimum width 200 mm)
- Distance between two succesive panels 500mm
- max. thickness removal (FIXED) 1,0mm
- motor power (3000 rpm - 50 Hz) 2,2kw
- tools rotating speed 19000 rpm
- tool holder spindle diameter 16mm
- tools diameter 50mm
- height of tools 59mm
- Glue pot unit
* absorbed power 2,8Kw
* glue capacity approx. 1,5Kg
- End cutting unit 12000 rpm - 200 hz:
* motor power (each) 0,35 Kw
- Trimming unit 12000 rpm - 200 hz
* motor power (each) 0,35 Kw
- track feed speed 10,5 m/min
"ORION 200" control system
Numerical control complete with PLC (which eliminates relay and microswitches) to carry out quickly, easily and without errors the execution of customised working programs (100 programs max.)
It controls the units pneumatic positioning when the same are installed on the machine.
(the control does not include the pneumatic positionings)
* alphanumerical keyboard with 5,7" LCD colour
graphic video
* function keyboard for the working units rapid selection
* Operating temperature: from 0 to +45° Celsius
MAIN FUNCTIONS
- operating units control and automatic start of motors
- glue pot temperature control and adjustment
- selection of first or second passage without changing program
- simple and controlled diagnostics to obtain a quick
solution to eventual misfunctions
- partial and absolute process statistical data: number of processed pieces and edges, machine start
times, track feeding
- Capacity of choosing dimensions in mm or inches
Kit to process strips edges, 8 mm thickness
0,55 KW increased motor power on the 1st trimming unit is included
Two position pneumatic kit for tilting trimming unit
Tilting of double end cutting unit from control panel
It allows to tilt from 0 to 15 degrees (and viceversa) the cutting angle of the blades of the end cutting unit for the edging on the second passage.
2 x Pneumatic Exclusion (on/off) of 1st trimming unit and edge scraping unit.
Heated Infeed Fence
Instruction Books, tool kit box etc
Fully serviced cleaned and checked.
EXCELLENT CONDITION.
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![]() ORION 200 CONTROLLER |
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